Estimating the Density of Thin Polymeric Films Using Magnetic Levitation

While the density is a central property of a polymer film, it can be difficult to measure in films with a thickness of ∼100 nm or less, where the structure of the interfaces and the confinement of the polymer chains may perturb the packing and dynamics of the polymers relative to the bulk. This Article demonstrates the use of magneto-Archimedes levitation (MagLev) to estimate the density of thin films of hydrophobic polymers ranging from ∼10 to 1000 nm in thickness by employing a substrate with a water-soluble sacrificial release layer to delaminate the films. We validate the performance of MagLev for this application in the ∼1 μm thickness range by comparing measurements of the densities of several different films of amorphous hydrophobic polymers with their bulk values of density. We apply the technique to films < 100 nm and observe that, in several polymers, there are substantial changes in the levitation height, corresponding to both increases and decreases in the apparent density of the film. These apparent changes in density are verified with a buoyancy control experiment in the absence of paramagnetic ions and magnetic fields. We measure the dependence of density upon thickness for two model polymeric films: poly(styrene) (PS) and poly(methyl methacrylate) (PMMA). We observe that, as the films are made thinner, PS increases in density while PMMA decreases in density and that both exhibit a sigmoidal dependence of density with thickness. Such changes in density with thickness of PS have been previously observed with reflectometric measurements (e.g., ellipsometry, X-ray reflectivity). The interpretation of these measurements, however, has been the subject of an ongoing debate. MagLev is also compatible with nontransparent, rough, heterogeneous polymeric films, which are extremely difficult to measure by alternative means. This technique could be useful to investigate the properties of thin films for coatings, electronic devices, and membrane-based separations and other uses of polymer films.